Monopole Towers Manufacturer

Product Details:

Aeron Industries supplies a number Monopole Tower series - typically with heights from 6 m to 60 m. The masts are very slim. The masts are typical made of circular tubes, but in some situations a combination of tubes and angle bars offers the best solution.

Aeron Industries recommend base joint as pinned joint. Fixed base joint makes it easier to erect, however a pinned joint leads to less forces in the leg members and foundation leading to less total costs.

The mast base is pinned to the foundation offering a simple mast base foundation that is not sensitive to possible settlements of the foundation. The mast base foundation for soil conditions is a concrete slab with a vertical concrete column for supporting the mast bearing. The mast foundation has quite small dimensions so it can easily be prefabricated and transported on normal truck.

 

The guy foundation slabs can easily be prefabricated. Aeron Industries can deliver both prefabricated mast and guy foundations. Climbing ladder and cable ladder is normally an integrated unit.

 

The standard solution is cable steps per 600 mm and ladder steps per 300 mm. The ladder steps are solid round bars, and the width of the steps is 400 mm. The cable steps are small U-profiles, and the width of the steps is not less than 250 mm on both sides of the climbing ladder, providing a total width for cables of 500 mm. Cables and feeders can be fixed to the cable steps on both sides providing a capacity for many cables and feeders. The ladder is placed inside the cross section.

 

A safety rail can be fixed to the steps of the climbing ladder. Safety rail is normally included in Aeron Industries supplies a number of triangular guyed mast series - typically with heights from 6 m to 60 m. The masts are very slim . The masts are typical made of circular tubes, but in some situations a combination of tubes and angle bars offers the best solution.

 

Costumer specified climbing ladder and cable ladder solutions is possible; such as ladder with back guards or other types of cable steps.
delivery.

Recommended Use for Monopole Towers:

• GSM/CDMA Equipment
• Video Surveillance Equipment
• Wind Turbines
• FM Radio
• TV
• Meteorological Equipment

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Product Details:

We manufacture a broad array Monople towers which are supported on ground without guy ropes. These monopole towers have high weight due to which these towers require less base area and are appropriate in many position. Some of the examples of Monoples towers include TV, MW, Power transmission, and flood light towers.

We have in house designing facility for these type of towers. we are using using softwares for the purpose & expertise of our of our engineers. Being a quality driven organization, we provide precision engineered standard micro ware antennas, cellular radio antenna platforms, LPTV antennas, wireless Internet and other accessories as per the latest design standards demanded at client's end. Moreover, these towers can be galvanized and painted to offer long lasting functionality as per the clients' requirements. We also welcome the turkey key projects covering the area from designing, fabrication, to erection, installation, maintenance and painting of these towers.We are using all international Standards such as BS, ASTM, EIATIA to design towers. The Designs are Tailor made as per the specific requirements of our customer.

 

We Require the following information prior to designing of tower

Height of the tower
Space Available
Wind Speed Applicable
Antenma Loading (Pay Load)
Other facilities required as tower
Twist and query required by the Communication System.

Once we get all the above we first provide single line drawing to our customer which enables them to understand how the tower will look upon errection & the weight of the tower. The calculation of the weight of the tower, the price of theMonopole tower.

 

We also provide our valuable customers the detailed design, calculation report which they can use at the time of upgradation of the tower

 

Detailed panel-wise drawing manual is also provided to our customers for easy & friendly errection of towers.

 

 

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Product Details:

We Design monopole Towers From 21 Meter to 60 Meter

Design standards

The tower is designed in accordance with the requirements of construction regulation standards building code ii-23-81* «design norms. Steel structures». The tower is recommended for installation on the roofs of buildings and based on the land in wind-exposure areas i…iii as per construction regulation standards building code 2. 01. 07-85* «loading and impact».

 

Corrosion protection

All elements of the mast metal structures are subjected to hot galvanizing. The minimal width of the zinc layer for major elements of the metal structure is 100-150 microns and 40 microns for bracketry.

 

Signal painting

Signal painting is made over the hot galvanizing layer under special technology in shop conditions. The painting is made in two layers – the first – epoxy priming, the second - polyurethane paint. The total width of the coating is not below 90 microns.

 

We offer self support mast / towers that are manufactured using the latest technology thus meeting the complete satisfaction of the clients. These towers are painted and galvanized to offer long serviceability, wide functionality and efficiency. We also offer turnkey solutions to our clients for our self support mast towers that include designing, fabrication, erection, installation, maintenance and painting of these towers at most competitive prices.

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Product Details:

Aeron Industries offers a variety of Monopole  Tower

Monopole Towers are generally constructed with various Sheets sizes for heights ranging from 21m to 60 m. These structures are engineered and fabricated to accommodate heavy duty loading imposed by the attachment of microwave dishes and the mounting of sector antennas. Besides these, the towers are formulated to house a variety of accessories which include platforms, antenna bracket, lighting system, Climbing Ladder, Safety Cage, Cable Ladder, Utility Mounted Poles and etc. The recommended height of this structure is 21 m to 60 meters and is suitable for single/multiple operator usage such as a Trunk Site.

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Product Details:

We manufacture and supply wide range of poles that are available in different sizes, diameters, body construct and thickness. These poles are fabricated using premium quality raw materials and also be offered in customized specifications as per the needs of our clients. These poles are used for various industrial purposes and are available at most reasonable prices.

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Product Details:

It is single self-supporting pole, and is generally placed over roofs of high raised buildings, when number of antennae required is less or height of tower required is less than 9 m.


Based on cross section of tower:
Towers can be classified, based on their cross section, into square, rectangular, triangular, delta, hexagonal and polygonal towers. Open steel lattice towers make the most efficient use of material and enables the construction of extremely light-weight and stiff structures by offering less exposed area to wind loads. Most of the power transmission, telecommunication and broadcasting towers are lattice towers. Triangular Lattice Towers have less weight but offer less stiffness in torsion. With the increase in number of faces, it is observed that weight of tower increases. The increase is 10% and 20% for square and hexagonal cross sections respectively. If the supporting action of adjacent beams is considered, the expenditure incurred for hexagonal towers is somewhat less.


Based on the type of material sections:
Based on the sections used for fabrication, towers are classified into angular and hybrid towers (with tubular and angle bracings).


Lattice towers are usually made of bolted angles. Tubular legs and bracings can be economic, especially when the stresses are low enough to allow relatively simple connections. Towers with tubular members may be less than half the weight of angle towers because of the reduced wind load on circular sections. However the extra cost of the tube and the more complicated connection details can exceed the saving of steel weight and foundations.


Based on the placement of tower:
Based on this placement, Communication towers are classified as follows:

Green Field Tower Roof Top Tower
Erection Erected on natural ground with suitable foundation. Erected on existing building with raised columns and tie beams. Height 30 - 200 m 9 - 30 m. Usual Location Rural Areas Urban Areas Economy Less More


Based on the number of segments:
The towers are classified based on the number of segments as Three slope tower; Two slope tower; Single slope tower; Straight tower.

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